Garlic flakes are a kind of dehydrated vegetable product made from fresh garlic through a garlic flakes production line through processes such as washing, peeling, slicing, dehydration and drying. Garlic flakes not only retain the original aroma and nutrients of garlic, but are also easy to store and transport.
1. Peeling: Peeling is the most tedious of all processes, however, peeling garlic is a very important part of the garlic flakes production. Garlic peeling machines can quickly peel a large amount of garlic skin.
2. Grading: The size grader sorts the garlic by size, and the garlic cloves with a size below the standard value will be removed.
3. Slicing: The garlic is cut into slices of uniform thickness (usually 1-3 mm).
4. Dehydration: The moisture content of garlic flakes is usually less than 8%, which helps the garlic flakes to be stored for a long time. The dryer can remove the moisture from the garlic and make the garlic dry.
5. Color grading: Garlic flakes are graded according to color. Black and brown garlic flakes will be removed, and the color of the garlic flakes needs to be kept consistent.
6. Metal detection: The purpose of this step is to screen out possible metal particles to ensure food safety.
7. Packaging: After the garlic is dehydrated, it is usually packaged in bags or jars and stored in a cool and dry place. The shelf life can be up to 1 year, which is much longer than the shelf life of fresh garlic.
The main equipment for garlic flakes production is the garlic chips line, which is a complete processing system integrating automation, high efficiency and hygiene standards. It mainly includes the following equipment modules:
● Automatic feeding system: equipment such as hoists and vibrating feeders realize automatic conveying of garlic.
● Peeling system: pneumatic peeling machine can quickly clean and peel large quantities of garlic cloves.
● Slicer: stainless steel multifunctional slicer supports thickness adjustment to ensure uniform garlic chips.
● Drying system: including hot air circulation drying oven, tunnel drying line and other forms, which can be customized according to production capacity and product characteristics.
● Packaging system: automatic weighing packaging machine to improve garlic flakes packaging efficiency and sealing.
Our company can provide customized solutions for garlic chips line design, production capacity customization, equipment combination configuration and intelligent control system according to customer needs to meet the needs of different production scales and degrees of automation.
1. Raw material management: strictly control the quality of garlic to prevent moldy and diseased garlic from entering the production line.
2. Sanitary control: the garlic flakes production line needs to be cleaned and disinfected regularly, and the workshop should meet food-grade cleanliness standards.
3. Slice thickness control: different thicknesses will lead to uneven drying, affecting the flavor and shelf life of the product.
4. Drying temperature control: too high a temperature will cause the garlic flakes to change color or burn. It is recommended to control the temperature between 55 and 65°C.
5. Anti-oxidation treatment: blanching or antioxidant treatment can be used to prevent garlic flakes from changing color.
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